Industrial automation and control is to enhance the productivity of the strong force, over the last industrial revolution increased by more than 300% production speed and efficiency of the plant. Today, as the industrial technology continues to mature, industry or will enter the fourth industrial revolution. PLC, inverter, servo motors, industrial machines, escalating automation and optimization software, is bound to accelerate the process of global manufacturing automation, a qualitative change in the pattern of global manufacturing infrastructure will occur. At the same time, the face of escalating demand and market response to the industry in the past year, the industrial sector has also ushered in a number of fresh hot, industrial contain 4.0, intelligent manufacturing, digital factory, human-machine cooperation, have become the industry discussion of popular keywords, took a look at what these keywords include the industry’s “mystery” it! 1. Safety Production
each year April 28 is World Health Day and safe production, mainly to commemorate the dead and injured workers. As a production safety onto the “schedule” concept, has always been the industrial production process can not be ignored exists. In essence, the problem is the production of safe industrial production brought about by socio-economic problems. And it is precisely because industrial production appears, not only greatly improve production efficiency, improve the human condition, but also brought great changes in the social structure. Today, along with artificial intelligence, the rise of intelligent, industrial production safety already been greatly improved. It is because of adding new technology, so that safe production is facing new problems. For example, in the industrial sector, electricity production as a support, an essential part of life, its safety has been well received by the people’s attention. According to the National Energy Board released data show that monthly electricity across the country at least 2 physical casualties, the death of more than two people, injured more than three people. Seen relative to the earlier development of electric power is not so developed, the incidence power of today’s accident is much higher. Although the development of new technologies bring new safety issues, but it is undeniable people it is now produced all walks of life safety has been greatly improved compared to the past. 2, Made in China 2025
by the Chinese government in early 2015, “Made in China 2025”, Chinese manufacturing power to a manufacturing power transition to the ultimate goal, it is in full swing. In fact “Made in China” is a concrete manifestation of technological innovation, it is the development of global manufacturing core, but the current development status, China’s widespread autonomyLack of innovative capacity. However, due to the development and support of industry policy, it is undeniable that China’s overall level of manufacturing and related technology is rapidly improving. According to the relevant data show that Chinese investors launched 165 transactions to the United States on science and technology enterprises in the last year. In addition, the total amount of financing the United States record prices last year, involving Chinese companies have $ 9.3 billion, accounting for 11% of the total. Like Uber, Tesla, Magic Leap, and many other technology companies have received investment Tencent, China’s capital. And it is precisely because the rapid growth of Chinese science and technology CONTROL ENGINEERING China Copyright , so that living in science and technology “boss” status with the United States “panic”, Sino-US trade war, ZTE banned, such as Huawei executives arrested and a series of American repression of domestic technology development are vividly. In fact, the development of technology only healthy competition, in order to truly become a force to boost human progress. 3. Industry 4.0
In 2011, the Han Dewei Industrial Fair in Germany for the first time announced the concept of industrial 4.0, 4.0 that will target industrial production and industrial network link associated together, so that intelligent machines, systems and networks capable of independently exchange of information and respond in order to create an industry of things (IIoT) to manage the environment in industrial processes. In fact, the German industrial and domestic 4.0 “Made in China 2025” have similar strategic direction. Both are directed to the lean manufacturing, automation, and intelligent development of wisdom. At first, many Chinese companies are trying to develop technology and industrial automation products and industrial layout 4.0 in an attempt to obtain business opportunities in the future to upgrade the manufacturing industry gradually China 4.0. With the introduction of “Made in China 2025”, the domestic industry trend of 4.0 is hot. But a large number of Chinese manufacturing enterprises, especially SMEs, the current situation is still stuck in industrial management 1.5, low level of industrial 2.0, 4.0 transformation to industrial needs greater impetus to go a long way. 4, Intelligent Manufacturing
According to December 8, 2016 the Ministry of Industry and Information Technology and Ministry of Finance issued the “Intelligent Manufacturing Development Plan (2016-2020)” Intelligent Manufacturing (Intelligent Manufacturing, IM) based on a new definition for the new generation of information and communication technologies and advanced manufacturingThe depth of integration technology, manufacturing activities throughout all aspects of design, production, management, service, self-perception, self-learning, self-decision, self-executing, new production methods such as adaptive functions. From the “intelligent manufacturing equipment industry,” second five “development plan”, “intelligent manufacturing technology development,” second five “plan” to “Made in China 2025” to “Intelligent Manufacturing” Thirteen Five “development planning” release enough explain the degree of national attention. Because of the strong support in the 2010-2017 years, China’s rapid development of intelligent manufacturing industry, the manufacturing sector has become an important trend, a profound impact on industrial development and division of labor. According to relevant data, the market size of China’s intelligence has been manufactured in 2010, 340 billion yuan , to grow to 1.5 trillion yuan in 2017, seven years increased 4.4 times. Plus 2018 “burst”, it is foreseeable that, in recent years, intelligent manufacturing market will continue to expand. 5, industrial things
as compared with ordinary things, the interconnection between the networking equipment industry was required low latency, high reliability, but also need to provide end-millisecond delay for the user and nearly 100% service reliability guarantee. Today, the current development of the global IIoT gangbusters. MarketsandMarkets According to the latest survey, in 2018 IIoT global market size of about $ 64 billion, is expected to increase in 2023 to $ 91.4 billion, compound annual growth rate (CAGR) between 2018-2023 years will be 7.39%. And with the central industrial policies constantly released, the domestic market IIoT heat gradually heating up around the development IIoT increasingly pay attention to it, including Shanghai, Beijing, Tianjin, Guangdong, Jiangsu, Zhejiang, Fujian, Anhui and other provinces and cities to form a major manufacturing shares consensus, and follow the status of the development of competitive industries and provinces made clearer direction. Among them, Guangdong Province as the Chinese Internet industry’s first enacted local policies of provinces, issued a “deepening Guangdong Province Internet + Internet advanced industrial manufacturing development plan” to support the development of local IIoT. 6, digital factory
is now often referred to only a part of digital plant “smart manufacturing”. Under the intelligent manufacturing, traditional manufacturing processes will be reorganized, with the ultimate aimIt is to achieve intelligent products. Digital Factory (DF) as a product of modern digital manufacturing technology and computer simulation technology combined, it appears to the manufacturing base has injected new vitality, is the communication bridge between product design and product manufacturing. The construction of a digital factory, not only need strong financial support, but also need scientific planning and design. First, companies need to plan and design of information systems, and then make good use of ERP data platform, but also to choose a professional MES system, the last line on APS and select the appropriate vendor, four basic steps are indispensable. This is true, Digital Factory show intelligent products, the core features of production automation, information flow and material flow unity. Globally, Siemens only be regarded as a digital factory business. 7, flexible manufacturing
With the rise of mass production and consumer demand for personalized, to deal with “mass customization” flexible manufacturing of homeopathy and health. Flexible manufacturing with small volume, variety of characteristics, and can efficiently control the production process. Everyday common custom, consumer-oriented, customized production, flexible manufacturing is a good expression. In fact, flexible manufacturing test of reaction speed production lines and supply chains. For example, e-commerce “C2B” “C2P2B” for this test are all aspects of the business. Manufacturing system “flexible” may be embodied in a device, technology, product, rest, capacity, extended, producing seven aspects. The flexible manufacturing techniques and stage focused on four areas: a flexible manufacturing system (FMS), a flexible manufacturing cell (FMC), flexible manufacturing line (FML), flexible manufacturing facility (FMF). 8, AI
AI development so far, is the potential for the dispute to a hot topic. Although mixed, but did not affect the rapid development of new technology Microsoft, Alibaba, Baidu and many other industry giants to start. According to CBInsights data, by 2030 the global market will reach 15.7 trillion US dollars of the scale, or about 104 trillion yuan (Note, PwC’s forecast included driven industrial scale). Huge data prove, AI future market prospects really impressive. And in this huge market potential, AI used in industrial areas occupy a large market share. Development so far, AI specific applications in the industrial sector can be roughly divided into two categories: one is the traditional automatic controlSystem and traffic related technical field, refers to the use apparatus, or device, the machine, or a working state parameters of the device or process runs automatically according to predetermined rules; the other is by the accumulation of production and service process historical data, using the model algorithm AI depth learning CONTROL ENGINEERING China Copyright , found that the inherent law of data and new value for improving the design, manufacture and service of industrial business sectors. 9, human assistance
and in the field of non-manufacturing factory of the Field, no common workplace fenced-off between humans and robots, has opened up new possibilities and concepts of human collaboration. Currently, four families worldwide industrial robots ABB, KUKA, Fanuc and Yaskawa have their respective versions of the robot collaboration products, new domestic pine, invited Bo and other companies closely follow the trend worldwide has formed more than 30 co co-robot manufacturers, more than 90 kinds of robot models, intensified competition in the market can be said. According to statistics, in 2017 global sales of 16,500 units cooperating robots, industrial robots market accounted for 4.3%, 0.7 percentage points year on year to enhance the Control Engineering Copyright , the market size of over 3 billion yuan. 2020, global collaboration robot sales will reach 50,000 units, the market size will exceed 8.4 billion yuan. It is foreseeable that the future can be collaborative robot market, human-machine collaboration will be the next development of the industry a wind vane. 10, industrial robots
intelligent industrial robots as an important manufacturing segments, is an important cornerstone of the development of the industry. The main task of the industrial robot control technology is to control the movement of industrial robots position in the workspace, attitude and trajectory, the sequence of operations and the movement of time. Today, the industrial robot market has formed a certain pattern to global brands Swedish ABB, Japan’s Fanuc (FANUC), Yaskawa Electric (YASKAWA), Germany’s Kuka (KUKA), Italy and the United States American Robot Comau ( COMAU), etc., mainly concentrated in developed countries, these manufacturers of industrial robots have become an industry standard in the world are widely used. For China, the new song, Eston, Ai Fute, with days, new age, NC Central and other domestic brands have gradually win the majority of use in the marketApproval households. Meanwhile, according to Chinese industry alliance robot statistics, since 2018, domestic sales of industrial robots continue to grow in the first half total sales of 22304 units, up 22.4% over last year, overall sales remained relatively steady growth. We can say that the development of domestic industrial robot show was a good scene. Summary: The development of the manufacturing sector in fact is largely relying on the development of industrial control, industrial control technology developed countries , its manufacturing industry structure must be more perfect. While the domestic industrial control technology has been restricting China’s manufacturing industry and product upgrades bottleneck, but with the development of the country and the importance of the industry, like Advantech, Delta, North China labor and other domestic industrial enterprises have gradually rise. It is foreseeable that, in the future, whether global or domestic, industrial control or will be comprehensive, intelligent and simple operating direction.
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